Meat Dehydrator/Meat Dehydrator Machine

Dried meat products, also known as meat dehydrated products, are a type of cooked meat made from pre-processed meat by natural or artificial methods to remove a certain amount of water from the At present, traditional meat dehydration mainly adopts processes such as sun-drying and air-drying. Sun-drying is the most economical method with low cost, but there are many problems, such as long drying time, large damage to active ingredients, and easy mildew and deterioration due to weather. The meat dehydrator machine can well guarantee the quality of dried products, protect the color, appearance and active ingredients of the materials, and also has unique advantages such as high efficiency, energy saving, green environmental protection, longevity and stability.

Therefore, most of the meat dehydration use a professional meat dehydrator machine. In the meat dehydrator machine, the meat products can be hung or placed in a tray, and the temperature of the meat dehydrator machine can be controlled within the range of 35 to 45 degrees for constant temperature drying. Dehydration of meat products using a meat dehydrator machine will not cause losses due to excessively high or low temperature.
The meat dehydrator machines on the market mainly include heat pump meat dehydration room, meat all-in-one dehydrator machine and mesh belt meat dehydrator machine. The meat dehydrator machines produced by different manufacturers are different and can also be customized. Baixin Machinery has rich experience in meat dehydration. Next, I will introduce three kinds of meat dehydrator machines that Baixin continues to produce.

1. Heat pump meat dehydration room

The first type of dehydrator is the heat pump meat dehydration room. The heat pump meat dehydration room is equipped with a trolley with trays and tray racks. When we dry the meats, we put the meats in the tray, on the tray rack of the cart, and push it into the meat drying chamber to dry. Meats are putted on the shelf car and enter the closed cycle drying room for drying without any pollution in the process. The heat source of the meat dehydrator room is air. The heat in the air is absorbed by the heat pump compressor. After being compressed and released, a large amount of high-temperature hot air can be obtained, so as to achieve uniform drying and processing of meats. The main machine adopts a closed cycle drying method, which better retains the original taste of the material without loss, ensures that the drying color is consistent, and better improves the drying quality.

Components of meat dehydrator room

One set meat dehydrator room contains: heat pump dehydrator host, dehydrator chamber, fan frame with fan, trolley with tray. The dehydrator chamber is used 100mm polyurethane insulation board, supporting 304 stainless steel trolleys and trays. The main structure of the meat dehydrator room is divided into: heat pump drying dehumidifier, drying room, hot air circulation system, dehumidification system, automatic intelligent control system, and high-efficiency waste heat recovery dehumidification device. The air energy heat pump meat dehydration room is efficient and stable, with strong temperature controllability, greatly improved drying efficiency and drying process, safe and reliable operation of the unit, and long service life. The corresponding heat pump unit can be matched arbitrarily according to the drying volume of the customer, and it can be customized according to the needs.

The working principle of meat dehydrator room

The meat heat pump dehydrator uses the reverse Carnot principle to let the hot air circulating blower dry the vegatable. The working principle of the heat pump dryer: the compressor inhales the low-temperature and low-pressure refrigerant gas from the evaporator, compresses the refrigerant into high-temperature and high-pressure gas through the work of the compressor, and the high-temperature and high-pressure refrigerant gas enters the condenser for heat exchange and drying. The machine transports the heat to the drying room through the fan, so that the temperature in the oven is continuously increased, and finally the purpose of dehydration and drying of the material is achieved. The intelligent control system of the dryer can realize precise control of temperature, humidity, air volume and time, thus ensuring drying The quality and craftsmanship of materials is also impossible to achieve with traditional drying.

Technical parameters of meat dehydrator room

heat pump dehydration room list
type	machine size(MM)	Capacity (KG)	power	Qty of fan	fan power	total power（kw）	Qty of cart	Qty of tray	cart size(MM)	tray size(MM)
3P A	3500×2200×2200	200-400	2.25	6	0.25/pc	3.75	6	78	670×810	600×800
8P A	5300×2200×2800	450-750	6	12	0.37/pc	10.44	6	156	1210×870	600×800
15P	7500×3000×2800	900-1500	11.25	12	0.55/pc	17.85	12	312	1210×870	600×800
1P D	1180×680×1800	50-80	1	—	—	1	—	15	—	600×800
3P D	2100×930×2100	120-300	3.5	—	—	3.5	—	40/60	—	600×800
8P D	4000×1960×2050	650-1000	8	—	—	8	8	232	600×800	600×800
The drying machine can be equipped according to the user's requirement and the production demands.

Advantages of meat dehydrator room

1 Wide application. Suitable for meat, fruit, seafood, spice etc different kinds of material.
2 High drying capacity. Each hour can drying 3-4kg water.
3 Better drying effect. Can better keep material shape , color , nutrition etc.
4 Simple operating. PLC touch screen control panel , can set up temperature, humidity in advance  
5 Low energy consumption. Heat pump system, can save 70% energy.

Other application areas of meat dehydrator room

Heat pumps dehydrator can be used in many applications, in addition to drying meats can also be used in agriculture, industry, seafood, grain, herbal medicine, construction, paper products, condiments, mineral industry, etc.
1. Dried meats such as radish, lettuce, pumpkin, carrot, spinach, cassava, etc.
2. Fruits such as apples, lemons, mango slices, dried longan, dried longan, etc.
3. Dried meat such as sausage, beef, duck, ham, etc.
4. Others it can dry noodles/wooden/incense/herbs/floss etc.

2. All-in-one meat dehydrator machine

The another one is the all-in-one meat dehydrator machine. The drying principle is the same as that of the meat dehydrator room. The all-in-one meat dehydrator machine is equipped with a cart with trays and tray racks. When drying meats, we put them in trays, put them on the tray racks of the cart, and then push them into the meat drying chamber for drying.
The heat source of the meat integrated dehydrator is air energy. The heat in the air is absorbed by the heat pump compressor. After compression and release, a large amount of high-temperature hot air can be obtained, so as to achieve continuous and uniform drying and processing of meats. The operation of this all-in-one drying unit is relatively simple, simply plug in and dry.

Components of all-in-one meat dehydrator machine

One set all-in-one meat dehydrator machine contains: power jack, water outlet,exhaust air outlet, supporting wheels, PLC controller pancl, door lock, observation window,circulating air inlet, outlet for hot and dry air, PP tray, stainless steel tray, supporting racks for trys. The meat all-in-one machine has compact structure, good energy-saving effect, wide application range, high drying quality, convenient operation, simple installation and disassembly. It is the best drying equipment for small businesses, drying experiments and scientific research. The user only needs to connect the power to use, it is the easiest to operate meat dehydrator.

Advantages of all-in-one meat dehydrator machine

1. Stainless steel 304 material. The whole machine uses stainless steel material, can work a long time, and keep better heat preservation, bottom have wheeler, can move easily.
2. Great energy saving. Heat pump system design, low energy consumption, can save 75% energy than traditional electricity element heating.
3. Wide application easy operation. Fit for wide application, seafood, fruit, meat, spice, herbs, etc all can use it to dry.
4. Gentle drying. Temperature range 40-80°C, low temperature dehydrate processing can better keep material nutrition, during drying, no need to move the machine.

Technical parameters of all-in-one meat dehydrator machine

All-in-one food dehydrator machine list
type	machine size(MM)	Capacity (KG)	power	total power（kw）	Qty of cart	Qty of tray	cart size(MM)	tray size(MM)
1P	1180×680×1800	50-80	1	1	—	15	—	600×800
3P	2100×930×2100	120-300	3.5	3.5	—	40/60	—	600×800
8P	4000×1960×2050	650-1000	8	8	8	232	600×800	600×800
The drying machine can be equipped according to the user's requirement and the production demands.

3. Mesh belt meat dehydrator machine

And then let's take a look at the mesh belt meat dehydrator machine with the largest output. Mesh belt meat dehydrator machine have a wide range of heat sources such as coal heating, gas heating, steam heating, biomass pellet heating or electric heating. It is a multi-layer continuous drying structure. When drying meats, just put the meats in the feeding port, and the meats will enter the dehydrator machine with the feeding conveyor for drying.
Meats are dried and dehydrated layer by layer from top to bottom. The drying speed is fast and the production efficiency is high, which is very suitable for the drying and processing of large quantities of meats.

Components of continuous mesh belt meat dryer

One set mesh belt meat dehydrator machine contains: homogenizer, feeding conveyor,dehydrator host, output conveyor, observation door, heat source, air intake system, control panel. The meat dehydrator machine consists of 4 parts, namely the feed conveyor, the main machine of the mesh belt meat dehydrator machine, the heat source and the discharge conveyor. The reformer provides heat, and the through-flow mesh belt meat dehydrator is the main body of the drying equipment, which consists of a cabinet and multi-layer conveyor belts; the electrical control system controls the start, operation and stop of the entire equipment. With the cooperation of other auxiliary components, the drying equipment completes the drying and discharging process of food, and realizes the drying process of food drying. 

The working principle of mesh belt meat dehydrator machine

Baixin mesh belt meat dehydrator machien is a continuous production drying equipment. The main heating methods are electric heating, steam heating and hot air heating. Its main working principle is to distribute the material evenly in the network. Through the operation of the machine, the meat moves in the dehydrator, and the hot air extracts the water vapor of the meat. So as to achieve the purpose of drying. The working temperature is 40-120 degrees Celsius. The drying cycle is 1-5 hours. Mainly used for agricultural and sideline products such as fruits and meats, Chinese herbal medicines, etc. The equipment is easy to operate, saves time, has a healthy drying process, and protects the environment.

Technical parameters of mesh belt meat dehydrator machine

continuous mesh belt dryer list
Model	operation temperature	drying time	thickness of the material	the size of motor	capacity	heat source	total power
BX-2*6M	40-120℃	0.5-5h	50-200mm	6*2*2.5	200-400kg/h	electricity	66.5kw
						natural gas/propane	12.22kw
						coal/wood chips	13.72kw
						steam	11.22kw
BX-2*9M				9*2*2.5	500-800kg/h	electricity	79.76kw
						natural gas/propane	20.12kw
						coal/wood chips	23.12kw
						steam	16.62kw
BX-2*12M				12*2*2.5	1000-1500kg/h	electricity	153.12kw
						natural gas/propane	33.12kw
						coal/wood chips	36.12kw
						steam	25.62kw
door in Color steel,baffle in Galvanized,the main frame in Carbon steel.

Other application areas of mesh belt meat dehydrator machine

The mesh belt meat dehydrator machine is of good quality, the inner and outer dehydrators are made of stainless steel or paint material. High temperature resistance, corrosion resistance, high strength, no rust, suitable for drying meats, but also suitable for large-scale continuous dehydration and drying of food series, fruit series, pharmaceutical series, agricultural and sideline products.

The above are the three meat dehydrator machines we commonly use. At the same time, our company also produces microwave meat dehydrator machines. If you are interested in meat dehydrator machines or want to know more about meat dehydrator machiens, please feel free to contact us.

Meat dehydrator machine video：