How to Start a Potato Chips Factory
How to Start a Potato Chips Factory
At present, Baixin has two potato chips production lines, which are: full automatic potato chip production line and semi-automatic potato chips production line. The main difference between the two potato chip production lines is the difference in output. Let me introduce the two production lines in detail.
Full Automatic Potato Chips Production Line
The first is full automatic potato chips production line of Baixin machinery configuration. Its production capacity is 100kg/h~2000kg/h, with large output, manpower saving and high efficiency. It is very suitable for potato chips factories and enterprises with a certain scale.
The main process of this automatic potato chips production line is potato cleaning and peeling,slicing, rinsing, blanching,dewatering, frying, deoiling, seasoning, weighing and packing. The mechanical equipment involved in a complete automatic potato chips production line and the functions and advantages of each mechanical equipment are as follows. In practical application, it can be adjusted according to demand.
| No. | Machine Name | Function | Advantage |
| 1 | Elevating | For elevating and conveying potatoes into the next washing peeling machine | 1.The size can be customized 2.Conveying speed adjustable. |
| 2 | Potato Washing and Peeling Machine | Thoroughly washing and peeling the potatoes | 1. Washing and peeling capacity can be customized. 2. The length of brush can be customized. 3.We use high quality brusher,even old potatoes that are hard to peel can be peeled well. 4.Spraying system to clean the potatoes. 5.Spiral design to make sure automatic discharging. 6. The discharge speed can be adjusted. 7. The whole machine is made of 304 stainless steel. |
| 3 | Picking Line | For manually disposing the uncleaned places and selecting the defective potatoes | 1.Picking table size can be customized 2.Conveying speed adjustable. |
| 4 | Elevating | For moving the cleaned and peeled potatoes to the slicer | 1.The size can be customized 2.Conveying speed adjustable. |
| 5 | Potato Slicing Machine | Cutting the potatoes into slices, sizes adjustable from 1-5mm | 1.Potato chips thickness 1-5mm can be adjustable. 2.Cutting surface is smooth without damage. |
| 6 | Bubble Washing Machine | Through high pressure waterflow and water bubbles to impact and scrub the potato slices to wash off the starch | 1.Remove the starch from the potato chips. 2.Strong water flow, bubble impact. 3.High pressure spraying system. 4.Filter system and water recycling system. |
| 7 | Blanching Machine | Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the potato slices | 1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the potato strips/potato chip. 3.You can add additives during blanching process. |
| 8 | Vibration Dewatering Machine | Through vibration to remove the surface water and also to transport the potato slices uniformly to the next machine | The de-water time is adjustable. |
| 9 | Air Drying Machine | Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the potato slices. 2.Fan can be adjusted up and down. |
| 10 | Elevating Conveyor | For elevating and conveying the potato slices into next fryer machine | 1.The size can be customized 2.Conveying speed adjustable. |
| 11 | Continuous Frying Machine | For quick frying the potato slices around few minutes in 180°oil | 1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating. |
| 12 | Vibration Deoiling Machine | Through high frequency vibrating to achieve deoiling purpose, and also to convey the potato slices uniformly to next machine | The de-oil time is adjustable. |
| 13 | Pre-cooling Machine | Through high pressure wind blowing for pre-cooling and deoiling the potato slices | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the potato slices. 2.Fan can be adjusted up and down. |
| 14 | Elevating Conveyor | For moving potato chips to seasoning machine | 1.The size can be customized 2.Conveying speed adjustable. |
| 15 | Seasoning Machine | Spread the seasoning evenly over each potato chip | 1.With spice tank, the flow of spice adjustable. 2.You can add additives any you want even liquid such as oil, water etc. 3. Seasoning time can be controlled. |
| 16 | Automatic Weighing Packing Machine | For packing the finished potato chips | It can fill Nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Full Automatic Potato Chips Production Line Parameter and Reference Price:
| Full Automatic Potato Chips Produation Line and Price | ||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Elevating | 0.55kw | 2400*700*1600mm | 1850 |
| 2 | Potato Washing and Peeling Machine | 4.37kw | 3400*900*1400mm | 6900 |
| 3 | Picking Line | 0.75kw | 3500*700*900mm | 2150 |
| 4 | Elevating | 0.55kw | 2400*700*1600mm | 1850 |
| 5 | Potato Slicing Machine | 1.5KW | 1100x800x1500mm | 5800 |
| 6 | Bubble Washing Machine | 6.6kw | 3500x1200x1300mm | 5380 |
| 7 | Blanching Machine | 120KW | 4500x1200x1300mm | 7000 |
| 8 | Vibration Dewatering Machine | 0.5kw | 1800*1000*1300mm | 2770 |
| 9 | Air Drying Machine | 7.1kw | 3500x1000x1600mm | 4600 |
| 10 | Elevating Conveyor | 0.55kw | 2000x800x1300mm | 1380 |
| 11 | Continuous Frying Machine | 120kw | 4000x1100x2200mm | 10500 |
| 12 | Vibration Deoiling Machine | 0.5kw | 1800*1000*1300mm | 2770 |
| 13 | Pre-cooling Machine | 7.1kw | 4000x1000x1500mm | 4600 |
| 14 | Elevating Conveyor | 0.55kw | 2000x800x1300mm | 1380 |
| 15 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 16 | Weighing Packaging Machine | 6kw | 3500*2700*3600 | 21500 |
| Support customization according to customer requirements. | 86230 | |||
Semi-automatic Potato Chips Production Line
Next is the semi-automatic potato chips manufacturing line. Its manufacturing capacity is 30kg/h~300kg/h, the scale is not large, but the cost is low and the manufacturing method is flexible, suitable for small-scale enterprises or those who have just entered the potato chips industry.
Semi-automatic Potato Chips Production Line Parameter and Reference Price:
| Potato Chips Production Line | ||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Potato Washing and Peeling Machine | 1.5kw | 1400*850*800 | 2500 |
| 2 | Potato Slicing Machine | 1.1kw | 800*600*1100 | 1230 |
| 3 | Blanching Machine | 24kw | 1200*700*950 | 2900 |
| 4 | Dewater Machine | 1.1kw | 1000*500*700 | 1400 |
| 5 | Frying Machine | 24kw | 1200*700*950 | 2900 |
| 6 | Deoil Machine | 1.1kw | 1000*500*700 | 1400 |
| 7 | Seasoning Machine | 1.5kw | 1000*800*1300 | 1880 |
| Support customization according to customer requirements. | 14210 | |||
Advantages of Baixin Potato Chips Production Line
1.Processing flow can be customized: Different machines for making potato chips or frozen french fries.Different machines for semi automatic or fully automatic processing.2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of french fries and the thickness of potato chips are adjustable.
The above is the detailed information of the two common potato chips production lines, including the potato chips processing process, the potato chips machine, and the reference price of the potato chips machine. Knowing this information is the basis for starting a potato chip processing factory. If you have any other questions, or are interested in our potato chips production line, please feel free to contact us.
How to Start a Potato Chips Factory video：
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