How to Produce Frozen French Fries
How to Produce Frozen French Fries
French fries as one of the most common fast food, it is popular all over the world. People usually eat fries at lunch or dinner, but also as a snack. French fries have a significant market in the food industry, and the demand for french fries is increasing. So, how to make quick-frozen French fries? Next, I will share with you how to make French fries and the machines you need.
The process of frozen french fries
Step 1: Washing and Peeling. Put fresh potatoes in a potato washing and peeling machine.Step 2: Cutting. Put it into potato cutting machine and cut potatoes into fries, the size can be adjusted from 7*7 to 12*12mm according to your needs.
Step 3: Blanching. Put the potato chips in the blanching . Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries.
Step 4: Dewatering. Put into a vibrating dewatering machine to remove excess water. This wewatering machine can adjust the dewatering time according to your needs.
Step 5: Continuous Frying. The continuous fryer allows the strips to be quickly fried in 180° oil for about 40 seconds to avoid sticking and extend shelf life.
Step 6: Deoiling. Use a deoiling machine to remove oil from the surface of the fries. Through high frequency vibrating to achieve deoiling purpose.
Step 7: Freezing. Using the freezering machine, through mechanical vibration and wind pressure, the fluidized quick freezer floats the product on the stainless steel mesh belt, freezes the product and prevents sticking to achieve IQF.
Step 8: Packaging and Storage. Put the fries in the automatic weighing packing machine for packaging and storage. This machine can automatically fill nitrogen, automatically weigh, automatically seal, and automatically pack.
The machine used above is the semi-automatic french fries production line developed by our company. This set of production lines is a new type of french fries production line developed and developed by our company. This production line is made of high quality 304 Stainless Steel. PLC electrical control, safe and efficient.The production line adopts advanced technology, the output is high, and the ex-factory price is directly sold. This is the best choice for businesses and the most ideal device. Next, I will introduce the details of this french fries line to you.
The details of semi-automatic french fries production line:
This french fries production line can be fully automated, and continuous frying can control the frying speed and temperature, which can increase the production of french fries while also managing the cost of labor.
Components of semi automatic french fries production line
A semi-automatic french fries machine contains: potato washing and peeling machine, potato cutting machine, blanching machine, dewater machine, frying machine, deoil machine, quick freezer and packing machine.
Semi automatic french fries production line technical parameters
| 300-500kg French Fries Production Line | ||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Potato Washing and Peeling Machine | 4.37kw | 3400*900*1400mm | 6900 |
| 2 | Potato Cutting Machine | 1.5kw | 750*500*1100 | 1230 |
| 3 | Blanching Machine | 40kw | 1200*700*950 | 3300 |
| 4 | Dewater Machine | 2.2kw | 1600*1350*1500 | 3000 |
| 5 | Frying Machine | 60KW | 1900*1600*1700 | 4800 |
| 6 | Deoil Machine | 2.2kw | 1600*1350*1500 | 3000 |
| 7 | Quick Freezer | 25kw | 7100*3300*3000 | 38500 |
| 8 | Packing Machine | 4kw | 1700*900*1450 | 4100 |
| Support customization according to customer requirements. | 64830 | |||
The advantages of semi automatic french fries production line
Frozen french fries making advantage1.Processing flow can be customized: Different machines for making potato chips or frozen potato fries.Different machines for semi automatic or fully automatic processing.
2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of potato fries and the thickness of potato chips are adjustable
6. For potato fries line, we have special equipment to remove the unqualified fries.
The above is a semi-automatic small french fries production line. If you want to make frozen French fries in large quantities, our company also produces a large-volume fully automatic french fries production line. This french fries production line can be fully automated, and continuous frying can control the frying speed and temperature, which can increase the production of french fries while also managing the cost of labor.
If you are interested in the above french fries production line or have questions about the french fries process, please feel free to consult us!
French fries production line video：
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