How to Make Frozen French Fries

Frozen French fries are made from potatoes, which are peeled, cut into strips, fried, deoiled, frozen, and packaged. The finished product of the frozen french fries is half-cooked, and consumers can eat it after buying it back and deep-frying it. Most of the french fries we usually buy in fast food restaurants are frozen french fries. The advantages of frozen french fries are that they are convenient, fast, easy to store, and efficient, reducing the hard work of cleaning, peeling, and cutting potatoes, and satisfying customers. So do you know the frozen french fries prooduction process? Next, Baixin Company, which has rich experience, will explain the frozen french fries production process.

 

The process of frozen french fries

Step 1: Washing and Peeling. Put fresh potatoes in a potato washing and peeling machine.
Step 2: Cutting. Put it into potato cutting machine and cut potatoes into fries, the size can be adjusted from 7*7 to 12*12mm according to your needs.
Step 3: Blanching. Put the potato chips in the blancher. Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries.
Step 4: Dewatering. Put into a vibrating dewatering machine to remove excess water. This wewatering machine can adjust the dewatering time according to your needs.
Step 5: Continuous Frying. The continuous fryer allows the strips to be quickly fried in 180° oil for about 40 seconds to avoid sticking and extend shelf life.
Step 6: Deoiling. Use a deoiling machine to remove oil from the surface of the fries. Through high frequency vibrating to achieve deoiling purpose.
Step 7: Freezing. Using the freezering machine, through mechanical vibration and wind pressure, the fluidized quick freezer floats the product on the stainless steel mesh belt, freezes the product and prevents sticking to achieve IQF.
Step 8: Packaging and Storage. Put the french fries in the automatic weighing packing machine for packaging and storage. This machine can automatically fill nitrogen, automatically weigh automatically seal, and automatically pack.


The above machine is a semi-automatic frozen French fries production line developed by our company. This production line is a new type of frozen French fries production line developed by our company. The line is made of high quality 304 stainless steel. PLC electrical control, safe and efficient. The production line adopts advanced technology, the output is high, and the ex-factory price is directly sold. This is the best choice for businesses and the most ideal device. At the same time, our company also produces fully automatic frozen french fries production lines, which are suitable for large-volume frozen french fries manufacturers, saving labor costs, high production efficiency, and easy operation. Next, I will introduce you the details of the components, technical parameters and so on of these two frozen French fries production lines.

Automatic frozen french fries maker machine

After that, let's take a look at the details and advantages of the automatic frozen french fries production line. This set of production lines is a new type of french fries production line developed and developed by our company. This production line is made of high quality 304 Stainless Steel. PLC electrical control, safe and efficient.The production line adopts advanced technology, the output is high, and the ex-factory price is directly sold. This is the best choice for businesses and the most ideal device. 

Components of automatic frozen french fries maker machine

The automatic frozen french fries production line is designed and developed by absorbing the essence of similar equipment, retaining the advantages of large-scale equipment for concentration, and referring to the feedback information of users all over the country. It has the characteristics of low one-time investment, low energy consumption, multiple functions, small size, high profit, and convenient use and maintenance. A complete set of equipment consists of cleaning and peeling, slicing (strips), blanching, dehydration, oil-water mixed frying, degreasing, seasoning, packaging and auxiliary equipment.

No.	Machine Name	Function	Advantage
1	Elevating	For elevating and conveying potatoes into the next washing peeling machine	1.The size can be customized 2.Conveying speed adjustable.
2	Potato Washing and Peeling Machine	Thoroughly washing and peeling the potatoes	1.  Washing and peeling capacity can be customized. 2. The length of brush can be customized. 3.We use high quality brusher,even old potatoes that are hard to peel can be peeled well. 4.Spraying system to clean the potatoes. 5.Spiral design to make sure automatic discharging. 6. The discharge speed can be adjusted. 7. The whole machine is made of 304 stainless steel.
3	Picking Line	For manually disposing the uncleaned places and selecting the defective potatoes	1.Picking table size can be customized 2.Conveying speed adjustable.
4	Potato Cutting Machine	Cutting the potatoes into fries,  sizes adjustable from 7*7 to 12*12mm	1.  The strips' size such as 7*7mm, 8*8mm, 10*10mm and custom made can be changed by adjusting the blade. 2.Cutting surface is smooth without damage. 3.The whole machine is made of 304 stainless steel, High speed stainless steel blades.
5	Water Tank Elevator	water as buffer to prevent fries breakage, and simply removing starch, meanwhile elevating fries into next step	1.Conveying speed adjustable. 2.The whole machine is made of 304 stainless steel.
6	Fries Sorting Machine	Automatically picking up the small pieces fries	1.Remove the unqualified fries. 2.The screening speed is fast and the quality of French fries is high.
7	Bubble Washing Machine	Through high pressure waterflow and water bubbles to impact and scrub the fries to wash off the starch	1.Remove the starch from the potato chips. 2.Strong water flow, bubble impact. 3.High pressure spraying system. 4.Filter system and water recycling system.
8	Blanching Machine	Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries	1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the potato strips/potato chip. 3.You can add additives during blanching process.
9	Vibration Dewatering Machine	Through vibration to remove the surface water and also to transport the fries uniformly to the next machine	The de-water time is adjustable.
10	Air Drying Machine	Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon	1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the french fries. 2.Fan can be adjusted up and down.
11	Elevating Conveyor	For elevating and conveying the fries into next fryer machine	1.The size can be customized 2.Conveying speed adjustable.
12	Continuous Frying Machine	For quick frying the fries around 40 seconds in 180°oil to avoid the adhesion and extend the shelf life	1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating.
13	Vibration Deoiling Machine	Through high frequency vibrating to achieve deoiling purpose, and also to convey the fries uniformly to next machine	The de-oil time is adjustable.
14	Pre-cooling Machine	Through high pressure wind blowing for pre-cooling and deoiling the fries	1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the french fries. 2.Fan can be adjusted up and down.
15	Freezing Machine	Through mechanical vibration and wind pressure, the fluidized quick freezer floats products on stainless steel mesh belt, frozen products and prevent adhesion, achieve IQF	Customized according to customer needs
16	Automatic Weighing Packing Machine	For packing the finished frozen french fries	It can fill Nitrogen automatically, automatic weighing, automatic sealing and automatic packing.

Automatic frozen french fries maker machine technical parameters

Frozen French Fries Production Line
No.	Machine Name	Powder	Size	Price(Dollar)
1	Elevating	0.55kw	2400*700*1600mm	1850
2	Potato Washing and Peeling Machine	4.37kw	3400*900*1400mm	6900
3	Picking Line	0.75kw	3500*700*900mm	2150
4	Potato Cutting Machine	1.1kw	950*800*950mm	1230
5	Water Tank Elevator	0.75kw	2200*800*1600mm	2800
6	Fries Sorting Machine	2.2kw	2000*1100*1400mm	3000
7	Bubble Washing Machine	6.6kw	3500x1200x1300mm	5380
8	Blanching Machine	120KW	4500x1200x1300mm	7000
9	Vibration Dewatering Machine	0.5kw	1800*1000*1300mm	2770
10	Air Drying Machine	7.1kw	3500x1000x1600mm	4600
11	Elevating Conveyor	0.55kw	2000x800x1300mm	1380
12	Continuous Frying Machine	120kw	4000x1100x2200mm	10500
13	Vibration Deoiling Machine	0.5kw	1800*1000*1300mm	2770
14	Pre-cooling Machine	7.1kw	3500x1000x1600mm	4600
15	Freezing Machine	25kw	7100*3300*3000	38500
16	Automatic Weighing Packing Machine	6kw	3500*2700*3600	21500
Support customization according to customer requirements.				116930

Semi-automatic frozen French Fries Production Line

In addition, our company also produces semi-automatic frozen french fries maker with small output. With high efficiency and relatively small output, it is the best choice for small-scale manufacturers.

Components of semi automatic frozen french fries maker

A semi-automatic frozen french fries maker contains: potato washing and peeling machine, potato cutting machine, blanching machine, dewater machine, frying machine, deoil machine, quick freezer and packing machine.

Semi automatic frozen french fries maker technical parameters

200-300kg French Fries Production Line
No.	Machine Name	Powder	Size	Price(Dollar)
1	Potato Washing and Peeling Machine	3.37kw	2300*700*1400	4300
2	Potato Cutting Machine	1.5kw	750*500*1100	1230
3	Blanching Machine	40kw	1200*700*950	3300
4	Dewater Machine	1.1kw	1000*500*700	1400
5	Frying Machine	40kw	1200*700*950	3300
6	Deoil Machine	1.1kw	1000*500*700	1400
7	Seasoning Machine	1.5kw	1000*800*1300	1880
8	Packing Machine	3kw	1300*700*1450	2600
Support customization according to customer requirements.				1921

Frozen french fries maker advantage

1.Processing flow can be customized: Different machines for making potato chips or frozen french fries.Different machines for semi automatic or fully automatic processing.
2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of french fries and the thickness of potato chips are adjustable
6. For french fries line, we have special equipment to remove the unqualified fries.

The above are the two frozen french fries production lines shared by baixin machinery and the method of selecting frozen french fries production lines. Do you want to join the frozen french fries business? If you are interested in the frozen french fries maker or have questions about the frozen french fries maker, please feel free to consult us.

Frozen french fries maker video：