How to Make Delicious Frozen French Fries
How to Make Delicious Frozen French Fries
French fries as one of the most common fast food, it is popular all over the world. People usually eat fries at lunch or dinner, but also as a snack. French fries have a significant market in the food industry, and the demand for french fries is increasing. So, how to make quick-frozen French fries? Next, I will share with you how to make delicious french fries and the machines you need.
The process of frozen french fries
Step 1: Washing and Peeling. Put fresh potatoes in a potato washing and peeling machine.Step 2: Cutting. Put it into potato cutting machine and cut potatoes into fries, the size can be adjusted from 7*7 to 12*12mm according to your needs.
Step 3: Blanching. Put the potato chips in the blanching . Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries.
Step 4: Dewatering. Put into a vibrating dewatering machine to remove excess water. This wewatering machine can adjust the dewatering time according to your needs.
Step 5: Continuous Frying. The continuous fryer allows the strips to be quickly fried in 180° oil for about 40 seconds to avoid sticking and extend shelf life.
Step 6: Deoiling. Use a deoiling machine to remove oil from the surface of the fries. Through high frequency vibrating to achieve deoiling purpose.
Step 7: Freezing. Using the freezering machine, through mechanical vibration and wind pressure, the fluidized quick freezer floats the product on the stainless steel mesh belt, freezes the product and prevents sticking to achieve IQF.
Step 8: Packaging and Storage. Put the fries in the automatic weighing packing machine for packaging and storage. This machine can automatically fill nitrogen, automatically weigh, automatically seal, and automatically pack.
The machine used above is the semi-automatic french fries production line developed by our company. This set of production lines is a new type of french fries production line developed and developed by our company. This production line is made of high quality 304 Stainless Steel. PLC electrical control, safe and efficient.The production line adopts advanced technology, the output is high, and the ex-factory price is directly sold. This is the best choice for businesses and the most ideal device. Next, I will introduce the details of this french fries line to you.
The details of semi-automatic french fries production line:
Components of semi automatic french fries production line
A semi-automatic french fries machine contains: potato washing and peeling machine, potato cutting machine, blanching machine, dewater machine, frying machine, deoil machine, quick freezer and packing machine.
| No. | Machine Name | Function | Advantage |
| 1 | Potato Washing and Peeling Machine | Thoroughly washing and peeling the potatoes | 1. Washing and peeling capacity can be customized. 2. The length of brush can be customized. 3.We use high quality brusher,even old potatoes that are hard to peel can be peeled well. 4.Spraying system to clean the potatoes. 5.Spiral design to make sure automatic discharging. 6. The discharge speed can be adjusted. 7. The whole machine is made of 304 stainless steel. |
| 2 | Potato Cutting Machine | Cutting the potatoes into fries, sizes adjustable from 7*7 to 12*12mm | 1. The strips' size such as 7*7mm, 8*8mm, 10*10mm and custom made can be changed by adjusting the blade. 2.Cutting surface is smooth without damage. 3.The whole machine is made of 304 stainless steel, High speed stainless steel blades. |
| 3 | Blanching Machine | Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries | 1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the potato strips. 3.You can add additives during blanching process. |
| 4 | Dewatering Machine | Remove the surface water | The de-water time is adjustable. |
| 5 | Frying Machine | For quick frying the fries around 40 seconds in 180°oil to avoid the adhesion and extend the shelf life | 1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating. |
| 6 | Deoiling Machine | Remove the surface oil | The de-oil time is adjustable. |
| 7 | Freezing Machine | Through mechanical vibration and wind pressure, the fluidized quick freezer floats products on stainless steel mesh belt, frozen products and prevent adhesion, achieve IQF | Customized according to customer needs |
| 8 | Automatic Weighing Packing Machine | For packing the finished frozen french fries | It can fill Nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Semi automatic french fries production line technical parameters
| 300-500kg French Fries Production Line | ||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Potato Washing and Peeling Machine | 4.37kw | 3400*900*1400mm | 6900 |
| 2 | Potato Cutting Machine | 1.5kw | 750*500*1100 | 1230 |
| 3 | Blanching Machine | 40kw | 1200*700*950 | 3300 |
| 4 | Dewater Machine | 2.2kw | 1600*1350*1500 | 3000 |
| 5 | Frying Machine | 60KW | 1900*1600*1700 | 4800 |
| 6 | Deoil Machine | 2.2kw | 1600*1350*1500 | 3000 |
| 7 | Quick Freezer | 25kw | 7100*3300*3000 | 38500 |
| 8 | Packing Machine | 4kw | 1700*900*1450 | 4100 |
| Support customization according to customer requirements. | 64830 | |||
The advantages of semi automatic french fries production line
1.Processing flow can be customized: Different machines for making potato chips or frozen potato fries.Different machines for semi automatic or fully automatic processing.2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of potato fries and the thickness of potato chips are adjustable
6. For potato fries line, we have special equipment to remove the unqualified fries.
The above is a semi-automatic small french fries production line. If you want to make frozen French fries in large quantities, our company also produces a large-volume fully automatic french fries production line. Click the picture to know the details of the automatic large-scale production line of French fries. A fully processing of french fries is potato cleaning and peeling-pick ot unqualified potatoes-potato cutting-potato strips pre-washing-remove unqualifies potato strips-potato strips washing-potato strips blanching-vibration dehydration-remove suface water-transports potato strips to the fryer-potato strips frying-vibration deoiling-remove suface oil-quick freezing-weighing and packaging.
If you are interested in the above french fries production line or have questions about the french fries process, please feel free to consult us!
French fries production line video：
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