How Banana Chips are Made in Factory
How Banana Chips are Made in Factory
Banana chips have always been one of the most popular snacks. With the continuous growth of demand, traditional production methods can no longer meet the market demand. So how banana chips are made in factory, The following Baixin Machinery will answer this question for you.
In fact, the best way to meet such a large market demand is to use an automatic banana chip production line, which many banana chips factories have already put into operation. Next, Baixin Machinery will introduce the following two common banana chip production lines: automatic banana chip production line and semi-automatic banana chip production line.
Fully Automatic Banana Chips Production Line
The first is the fully automatic banana chips production line. Its production capacity is 100kg/h~2000kg/h, with large output, manpower saving and high efficiency. It is very suitable for banana chips factories and enterprises with a certain scale. 
The main process of this banana chips production line is banana slicing, sugar soaking, frying, deoiling, seasoning, weighing and packing as shown in the picture below.
The mechanical equipment involved in a complete automatic banana chips production line, which are banana slicing machine, sugar soaking machine, air drying machine, continuous frying machine, vibration deoiling machine, pre-cooling machine, seasoning machine, automatic weighing and packaging machine, hoists can be added between these machines when needed.
| No. | Machine Name | Function | Advantage |
| 1 | Banana Slicing Machine | Cutting the banana into slices, sizes adjustable from 1-5mm. | 1.Banana chips thickness 1-5mm can be adjustable. 2.Cutting surface is smooth without damage. |
| 2 | Elevating Conveyor | For elevating and conveying the banana slices into next sugar soaking machine. | 1.The size can be customized. 2.Conveying speed adjustable. |
| 3 | Sugar Soaking Machine | Dipping in sugar or adding other additives to change the flavor of crispy banana chips. | 1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the crispy banana chips. 3.You can add additives according to your need. |
| 4 | Air Drying Machine | Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon. | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the banana slices. 2.Fan can be adjusted up and down. |
| 5 | Continuous Frying Machine | For quick frying the banana slices around few minutes in 180°oil. | 1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating. |
| 6 | Vibration Deoiling Machine | Through high frequency vibrating to achieve deoiling purpose, and also to convey the banana slices uniformly to next machine. | The de-oil time is adjustable. |
| 7 | Pre-cooling Machine | Through high pressure wind blowing for pre-cooling and deoiling the banana slices. | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the banana slices. 2.Fan can be adjusted up and down. |
| 8 | Elevating Conveyor | For moving crispy banana chips to seasoning machine. | 1.The size can be customized. 2.Conveying speed adjustable. |
| 9 | Seasoning Machine | Spread the seasoning evenly over each banana chips. | 1.With spice tank, the flow of spice adjustable. 2.You can add additives any you want even liquid such as oil, water etc. 3.Seasoning time can be controlled. |
| 10 | Automatic Weighing Packing Machine | For packing the finished crispy banana chips. | It can fill nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Fully Automatic Banana Chips Production Line Parameter and Reference Price:
| Fully Automatic Banana Chips Production Line&Price |
||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Banana Slicing Machine | 1.5kw | 1100*800*1500mm | 5800 |
| 2 | Elevating Conveyor | 0.55kw | 2000*800*1300mm | 1380 |
| 3 | Sugar Soaking Machine | 120kw | 4500*1200*1300mm | 7000 |
| 4 | Air Drying Machine | 7.1kw | 4000*1000*1500mm | 4600 |
| 5 | Continuous Frying Machine | 120kw | 4000*1100*2200mm | 10500 |
| 6 | Vibration Deoiling Machine | 0.5kw | 1800*1000*1300mm | 2770 |
| 7 | Pre-cooling Machine | 7.1kw | 4000*1000*1500mm | 4600 |
| 8 | Elevating Conveyor | 0.55kw | 2000*800*1300mm | 1380 |
| 9 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 10 | Weighing Packaging Machine | 6kw | 3500*2700*3600mm | 21500 |
| Support customization according to customer requirements. | 65330 | |||
Semi-automatic Banana Chips Production Line
Next is the semi-automatic banana chips production line. Its production capacity is 30kg/h~300kg/h, the scale is not large, but the cost is low and the production method is flexible, suitable for small-scale enterprises or those who have just entered the fried banana chips industry.
The main process of this banana chips production line is banana slicing, frying, deoiling, seasoning, weighing and packing as shown in the picture below. The machinery involved is banana slicing machine, frying machine, deoil machine, seasoning machine, packing machine.
| No. | Machine Name | Function | Advantage |
| 1 | Banana Slicing Machine | Cutting the banana into slices, sizes adjustable from 1-5mm | 1.Banana chips thickness 1-5mm can be adjustable. 2.Cutting surface is smooth without damage. |
| 2 | Frying Machine | For quick frying the banana slices around few minutes in 180°oil | 1.Automatic lifting system, easy to clean. 2.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 3.Electric or gas heating. |
| 3 | Deoiling Machine | Remove the surface oil | The de-oil time is adjustable. |
| 4 | Seasoning Machine | Spread the seasoning evenly over each banana chip | 1.With spice tank, the flow of spice adjustable. 2. You can add additives any you want even liquid such as oil, water etc. 3. Seasoning time can be controlled. |
| 5 | Automatic Weighing Packing Machine | For packing the finished banana chips | It can fill Nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Semi-automatic Banana Chips Production Line Parameter and Reference Price:
| Semi-automatic Banana Chips Production Line&Price |
||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Banana Slicing Machine | 1.5kw | 750*500*1100mm | 1230 |
| 2 | Frying Machine | 60kw | 1900*1600*1700mm | 4800 |
| 3 | Deoil Machine | 2.2kw | 1600*1350*1500mm | 3000 |
| 4 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 5 | Packaging Machine | 3kw | 2700*1000*3000mm | 12000 |
| Support customization according to customer requirements. | 26830 | |||
Advantages of Baixin Banana Chips Production Line:
1.Processing flow can be customized: Different machines for semi automatic or fully automatic processing.2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h.
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of banana chips are adjustable.
That's it for a simple explanation of how banana chips are made in factory, If you plan to buy a banana chips production line and want to know more about the banana chips production line, please feel free to contact us, we are glade to answer your questions.
How Banana Chips are Made in Factory Video：
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