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Food Dehydrator India/Food Dehydrator Machine India/Commercial Food Dehydrator India

Aug 05, 2022

Food Dehydrator India/Food Dehydrator Machine India/Commercial Food Dehydrator India

India is a major agricultural exporter, of which vegetables and fruits account for about 10 percent. However, the transportation cost of fresh foods is high and the shelf life is short. Processing foods into dried foods can effectively reduce transportation costs, prolong the shelf life of foods, and increase the added value of foods. Baixin Company's food dehydrator is energy-saving, environmentally friendly, convenient, and has good drying color quality. Therefore, Baixin Machinery's food dehydrators are very popular in India. Next, I will share with you a few food dehydrators that are very popular in India.

First, let's learn about the types of food dehydrators and how to choose a set of food dehydrators that suits you. There are many types of food dryers, and different companies make different types of food dryers. Before we learn about dryers, let's take a look at how to choose the right food dryer for you.
Food dehydrator machines are generally three types of food dehydrator machines: heat pump food machine, mesh belt food dehydrator and microwave food machine. So how do we differentiate and choose food dehydrator machines? 
In terms of output, the continuous mesh belt food dehydrator machine is suitable for manufacturers with large output. Its output is 300-2000kg/h. The output of the heat pump dehydrator food machine is smaller than that of the mesh belt food dehydrator machine, and the output is 100-5000/batch. Oven length and mesh belt layers can be customized. We can choose and match them reasonably according to our own processing requirements. The output of microwave food dehydrator machine is generally 10-200kg/h.

Food dehydrator machine price in India

After understanding the output of food dehydrator machine, I will share with you the price of food dehydrator machine. Food dehydrator machine is a customized machine. Different manufacturers have different production technologies and drying levels. The performance, efficiency and configuration of the food dehydrator machine produced are different, so the price naturally varies greatly. Generally, the price of the commonly used food dehydrator room is about 3,500-50,000USD, and the price of the mesh belt food dehydrator machine is about 30,000-100,000USD. In addition to the basic equipment model, customized processing can also be carried out, and the price needs to be calculated and quoted separately. Next, let us learn the principles, components, advantages and technical parameters of these three food dehydrator machines together.

1. continuous mesh belt food dehydrator

First of all, let's take a look at the continuous mesh belt food dehydrator machine with the largest output. Mesh belt food dehydrator machine have a wide range of heat sources such as coal heating, gas heating, steam heating, biomass pellet heating or electric heating. It is a multi-layer continuous drying structure. When drying foods, just put the foods in the feeding port, and the foods will enter the dehydrator with the feeding conveyor for drying.
Foods are dried and dehydrated layer by layer from top to bottom. The drying speed is fast and the production efficiency is high, which is very suitable for the drying and processing of large quantities of foods.

Components of continuous mesh belt food dehydrator

One set continuous mesh belt food dehydrator machine contains: homogenizer, feeding conveyor,dehydrator host, output conveyor, observation door, heat source, air intake system, control panel. The food dehydrator machine consists of 4 parts, namely the feed conveyor, the main machine of the mesh belt food dehydrator machine, the heat source and the discharge conveyor. The reformer provides heat, and the through-flow mesh belt food dehydrator machine is the main body of the drying equipment, which consists of a cabinet and multi-layer conveyor belts; the electrical control system controls the start, operation and stop of the entire equipment. With the cooperation of other auxiliary components, the drying equipment completes the drying and discharging process of food, and realizes the drying process of food drying. 

The working principle of continuous mesh belt food dehydrator

Baixin continuous mesh belt food dehydrator machine is a continuous production drying equipment. The main heating methods are electric heating, steam heating and hot air heating. Its main working principle is to distribute the food evenly in the network. Through the operation of the machine, the food moves in the dehydrator, and the hot air extracts the water vapor of the food. So as to achieve the purpose of drying. The working temperature is 40-120 degrees Celsius. The drying cycle is 1-5 hours. Mainly used for agricultural and sideline products such as fruits and foods, Chinese herbal medicines, etc. The equipment is easy to operate, saves time, has a healthy drying process, and protects the environment.

Technical parameters of mesh belt food dehydrator

continuous mesh belt dryer list
Model operation temperature drying time thickness of the material the size of motor capacity heat source total power
BX-2*6M 40-120℃ 0.5-5h 50-200mm 6*2*2.5 200-400kg/h electricity 66.5kw
natural gas/propane 12.22kw
coal/wood chips 13.72kw
steam 11.22kw
BX-2*9M 9*2*2.5 500-800kg/h electricity 79.76kw
natural gas/propane 20.12kw
coal/wood chips 23.12kw
steam 16.62kw
BX-2*12M 12*2*2.5 1000-1500kg/h electricity 153.12kw
natural gas/propane 33.12kw
coal/wood chips 36.12kw
steam 25.62kw
door in Color steel,baffle in Galvanized,the main frame in Carbon steel.

 

Other application areas of continuous mesh belt food dehydrator

The mesh belt food dehydration machine is of good quality, the inner and outer dehydrators are made of stainless steel or paint material. High temperature resistance, corrosion resistance, high strength, no rust, suitable for drying foods, but also suitable for large-scale continuous dehydration and drying of food series, fruit series, pharmaceutical series, agricultural and sideline products.

2. Heat dump food dehydrator room

The second type of dehydrator is the food dehydrator room.
The food dehydrator room is equipped with a trolley with trays and tray racks. When we dry the foods, we put the foods in the tray, on the tray rack of the cart, and push it into the food drying chamber to dry. Foods are putted on the shelf car and enter the closed cycle drying room for drying without any pollution in the process. The heat source of the food dehydrator room is air. The heat in the air is absorbed by the heat pump compressor. After being compressed and released, a large amount of high-temperature hot air can be obtained, so as to achieve uniform drying and processing of foods.

Components of food dehydrator room

One set food dehydrator room contains: heat pump dehydrator host, dehydrator chamber, fan frame with fan, trolley with tray. The dehydrator chamber is used 100mm polyurethane insulation board, supporting 304 stainless steel trolleys and trays. Put the foods into the material tray, insert the material tray into the material cart and push it into the drying room, and close the sealing door to start drying production. The drying temperature range is 65 ℃ - 85 ℃, and the drying temperature is divided into different temperatures, and the temperature is gradually lowered. Generally, the drying time is about 8-10 hours to complete a batch.

The working principle of food dehydrator room

The food heat pump dehydrator uses the reverse Carnot principle to let the hot air circulating blower dry the vegatable. Heat Pump Dehydrator Compressor Heat Exchanger Blocked Radiator (External to Machine). Compressor and other equipment make up the refrigerant circulation system. The fan impeller rotates, the outside air enters the oven, passes through the heater, forms hot air, and then enters the studio through the gap of the air distribution plate, and a large amount of hot air in the circulating flow continues to enter the new air inlet for supplementation. The moisture discharged after recovery is discharged from the exhaust port. The whole cycle makes the vegatable heated evenly and achieves the purpose of drying.

Technical parameters of food dehydrator room

heat pump dehydration room list
type machine size(MM) Capacity (KG)  power Qty of fan fan power total powerkw Qty of cart Qty of tray cart size(MM) tray size(MM)
3P A 3500×2200×2200 200-400 2.25 6 0.25/pc 3.75 6 78 670×810 600×800
8P A 5300×2200×2800 450-750 6 12 0.37/pc 10.44 6 156 1210×870 600×800
15P 7500×3000×2800 900-1500 11.25 12 0.55/pc 17.85 12 312 1210×870 600×800
1P D 1180×680×1800 50-80 1 1 15 600×800
3P D 2100×930×2100 120-300 3.5 3.5 40/60 600×800
8P D 4000×1960×2050 650-1000 8 8 8 232 600×800 600×800
The drying machine can be equipped according to the user's requirement and the production demands.

 

3. microwave food dehydrator

Components of food microwave dehydrator

A complete food microwave dehydrator machine includes: microwave chamber, water tower, PLC control panel, feeding part, conveyor, monitoring window. During the equipment is working the microwave generator produces the microwave. The material enter into the heating chamber by conveyor. At this time, moisture and bacteria inside the material evaporate under the action of microwave energy to achieve unfreeze sterilization ripening fixing drying purpose.

Working principle of food microwave dehydrator

Microwaves are electromagnetic waves at a frequency of 300 MHz to 300 GHz.The material in the heating medium in the molecules of water is a polar molecule. It is the rapidly changing under high-frequency magnetic field, its polarity orientation will be with the change of external electric field changes, resulting in molecular motion and friction between the effect, this field of the microwave field can be transformed into thermal energy within the medium, the temperature of the food increased, heating and puffing a series of physical and chemical processes, to achieve the purpose of microwave heating and drying.

Technical parameters of food microwave dehydrator

Size Power Dewater Cabinet Feeding mesh width Temperature Controll
6300mm*665mm*1800mm 10KW 10kg/h 2 500mm 0~400 PLC
6300mm*950mm*1800mm 15KW 15kg/h 2 750mm 0~400 PLC
8500mm*1200mm*1800mm 20KW 20kg/h 4 500mm 0~400 PLC
8500mm*1500mm*1800mm 30KW 30kg/h 4 750mm 0~400 PLC
10500mm*1500mm*1800mm 40KW 40kg/h 6 750mm 0~400 PLC
10500mm*2000mm*1800mm 50KW 50kg/h 6 1200mm 0~400 PLC
10500mm*2000mm*1800mm 60KW 60kg/h 6 1200mm 0~400 PLC
12500mm*2000mm*1800mm 70KW 70kg/h 8 1200mm 0~400 PLC
12500mm*2000mm*1800mm 80KW 80kg/h 8 1200mm 0~400 PLC
14500mm*2000mm*1800mm 90KW 90kg/h 10 1200mm 0~400 PLC
14500mm*2000mm*1800mm 100KW 100kg/h 10 1200mm 0~400 PLC
16500mm*2000mm*1800mm 120KW 120kg/h 12 1200mm 0~400 PLC
20000mm*2000mm*1800mm 150KW 150kg/h 16 1200mm 0~400 PLC
20000mm*2000mm*1800mm 160KW 160kg/h 16 1200mm 0~400 PLC
22000mm*2000mm*1800mm 180KW 180kg/h 18 1200mm 0~400 PLC
23400mm*2000mm*1800mm 200KW 200kg/h 20 1200mm 0~400 PLC

Advantages of microwave food dehydrator

1:Fast processing efficiency: 
It takes about a few minutes to complete the process from feeding to discharging. The processing efficiency is fast and the effect is good。
2:Uniform drying effect。
The microwave dryer can make all parts of the food have the same effect.
3:Drying and sterilizing simultaneously, tunnel type design, cover small area, continuous production,
4:Clean and sanitary: it will not pollute the food, nor change the color, fragrance, and nutritional content of the material.
Microwave dryers are used to dry food, medicinal materials, wood, building materials, cardboard or other materials.

Baixin machinery not only sells well in India, but also has reached deals in more than 90 countries such as Kenya, Malaysia, Sri Lanka and Nigeria. The above is a brief introduction and technical parameters of the three food dehydrator machines of Baixin dehydrator machine company. The food dehydrator machines produced by our company support customization. If you are interested in our dehydrator machine or want to know more about the food dehydrator machine and food dehydrator machine price in India. Please feel free to contact us, and we will get you a satisfactory answer and solution according to your requirements.

Food dehydrator machine video








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