Banana Chips Process Flow
Banana Chips Process Flow
Banana chips have always been one of the most popular snacks. With the increase in demand and output, the making of banana chips has become more and more dependent on large-scale making, and the automated banana chips making line has become a necessary choice for manufacturers. Now Baixin machinery will share with you the banana chips process flow and the banana chips making machine.
First of all, let’s take a look at the process banana chips process flow, that is banana slicing, sugar soaking, frying, deoiling, seasoning, weighing and packing. According to this making process, the making line is configured.
1.Fully Automatic Banana Chips Line
The first is the fully automatic banana chips line. Its making capacity is 100kg/h~2000kg/h, with large output, manpower saving and high efficiency. It is very suitable for banana chips factories and enterprises with a certain scale.
The mechanical equipment involved in a complete automatic banana chips making line which are banana slicing machine, sugar soaking machine, air drying machine, continuous frying machine, vibration deoiling machine, pre-cooling machine, seasoning machine, automatic weighing and packaging machine, hoists can be added between these machines when needed.
| No. | Machine Name | Function | Advantage |
| 1 | Banana Slicing Machine | Cutting the banana into slices, sizes adjustable from 1-5mm. | 1.Banana chips thickness 1-5mm can be adjustable. 2.Cutting surface is smooth without damage. |
| 2 | Elevating Conveyor | For elevating and conveying the banana slices into next sugar soaking machine. | 1.The size can be customized. 2.Conveying speed adjustable. |
| 3 | Sugar Soaking Machine | Dipping in sugar or adding other additives to change the flavor of crispy banana chips. | 1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the crispy banana chips. 3.You can add additives according to your need. |
| 4 | Air Drying Machine | Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon. | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the banana slices. 2.Fan can be adjusted up and down. |
| 5 | Continuous Frying Machine | For quick frying the banana slices around few minutes in 180°oil. | 1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating. |
| 6 | Vibration Deoiling Machine | Through high frequency vibrating to achieve deoiling purpose, and also to convey the banana slices uniformly to next machine. | The de-oil time is adjustable. |
| 7 | Pre-cooling Machine | Through high pressure wind blowing for pre-cooling and deoiling the banana slices. | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the banana slices. 2.Fan can be adjusted up and down. |
| 8 | Elevating Conveyor | For moving crispy banana chips to seasoning machine. | 1.The size can be customized. 2.Conveying speed adjustable. |
| 9 | Seasoning Machine | Spread the seasoning evenly over each banana chips. | 1.With spice tank, the flow of spice adjustable. 2.You can add additives any you want even liquid such as oil, water etc. 3.Seasoning time can be controlled. |
| 10 | Automatic Weighing Packing Machine | For packing the finished banana chips. | It can fill nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Fully Automatic Banana Chips Line Parameter and Reference Price:
| Fully Automatic Banana Chips Line&Price |
||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Banana Slicing Machine | 1.5kw | 1100*800*1500mm | 5800 |
| 2 | Elevating Conveyor | 0.55kw | 2000*800*1300mm | 1380 |
| 3 | Sugar Soaking Machine | 120kw | 4500*1200*1300mm | 7000 |
| 4 | Air Drying Machine | 7.1kw | 4000*1000*1500mm | 4600 |
| 5 | Continuous Frying Machine | 120kw | 4000*1100*2200mm | 10500 |
| 6 | Vibration Deoiling Machine | 0.5kw | 1800*1000*1300mm | 2770 |
| 7 | Pre-cooling Machine | 7.1kw | 4000*1000*1500mm | 4600 |
| 8 | Elevating Conveyor | 0.55kw | 2000*800*1300mm | 1380 |
| 9 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 10 | Weighing Packaging Machine | 6kw | 3500*2700*3600mm | 21500 |
| Support customization according to customer requirements. | 65330 | |||
2.Semi-automatic Banana Chips Line
Next is the semi-automatic banana chips line. Its making capacity is 30kg/h~300kg/h, the scale is not large, but the cost is low and the making method is flexible, suitable for small-scale enterprises or those who have just entered the banana chips industry.
The mechanical equipment involved in a complete automatic banana chips making line which are banana slicing machine, frying machine, deoiling machine, seasoning machine, packaging machine.
Semi-automatic Banana Chips Line Parameter and Reference Price:
| Semi-automatic Banana Chips Line&Price |
||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Banana Slicing Machine | 1.5kw | 750*500*1100mm | 1230 |
| 2 | Frying Machine | 60kw | 1900*1600*1700mm | 4800 |
| 3 | Deoil Machine | 2.2kw | 1600*1350*1500mm | 3000 |
| 4 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 5 | Packaging Machine | 3kw | 2700*1000*3000mm | 12000 |
| Support customization according to customer requirements. | 26830 | |||
Advantages of Baixin Banana Chips Line:
1.Procedure flow can be customized: Different machines for semi automatic or fully automatic procedure.2.Procedure capacity: Output capacity available from 30kg/h, 50kg/h, 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h.
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of banana chips are adjustable.
The above is the banana chips process flow and the two professional banana chips lines configured according to the output. In practical applications, customers can adjust and select the equipment on the making line according to their own needs. If you plan to buy a banana chips production line and want to know more about the banana chips production line, please feel free to contact us, we are glade to answer your questions.
Banana Chips Process Flow Video：
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